harley clutch torque specs

0000033698 00000 n Plus, at times, you may want to upgrade the motorcycle. tourbox. 60-65 foot pounds 0000008030 00000 n The first question I want to ask back is: "why are you working on your bike without a service manual?" 0000035146 00000 n Modifying the CV carb Pivot Shaft 13. Need to fix your Harley Davidson Touring bike? Your email address will not be published. Therefore, tighten the jam nut properly and avoid over-doing. maximum. Engine Tuning Estimate Top Speed Use a Torx driver and bit to remove the four Torx bolts on the derby cover. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. Locate the chain tensioner assembly and loosen the top center nut a . Camshaft Specifications Transmission Sprocket nut 27 0 obj<> endobj xref 27 41 0000000016 00000 n I also understand that a lot of people would like to work on their bikes, and thats great. Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? 1/2" - 58 ft. lbs. 12 V, 28 Ah, 405 CCA sealed and maintenance-free. In this book, it states: Clutch hub nut@ 50 lbs. Assembly Torque Values, Crank Pin nut Harley-Davidson CVO Road Glide Specs. So like alot of other guys plus the mechanic. 0000008092 00000 n My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. It's time to torque the pulley nuts for my belt drive. This engine is designed to use unleaded fuel. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. Drain your primary completely. #10 - 22 in. Now rub the backside of the lever where it is hitting the handle grip. Tighten them up good and snug, you don't need a torque wrench. lb.) Now you have to follow the instructions given in your service manual to maintain correct tightness. Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. Henceforth, you must know how much torque each nuts and screws require. We and our partners use cookies to Store and/or access information on a device. Now your derby cover is free to remove from that place so, do that. Shop Manual Appendix 17-22 foot pounds More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. EVO Refer to applicable Service Manual. on the trany. 1/4 " - 10 ft. lbs. Apoliggize if this a beaten subject. 0000031803 00000 n CUSTOM Clutch hub nut (left handed threads) 60-80 foot pounds. All Twin Cam motors are 90-108 in.lbs. 0000028181 00000 n The compensator sprocket 150-165 foot pounds. 140 ft-lbs. We also found 79 foot-pounds of torque capacity for the 1340-cc. Then return it one-quarter turn. Now put max. sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. in. Torque specs shown in the shop manual are the critical ones. Horsepower Gallery The Fora platform includes forum software by XenForo. 25-40 foot pounds, Fastener Size - Pistons and Cylinders If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. 100 in lbs for the derby cover. This page was generated at 06:17 PM. MPH at RPM It has several links you could look at. thanks guys. This article aimed to let you know about how to adjust Harley clutch cable. Front Brake Caliper mounting screws Timer screws (inner cover and sensor plate) Learn how to replace it on your bike! The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . Heritage softail deluxe FLSTNT. Triple Tree Pinch Bolts Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change 28-32 foot pounds Transmission sprocket nut: 80-90. Contact point (2) must have edge of drill touching the edge of fork leg. Thus, the motorcycle gets its top speed for which it is known. #8 - 14 in. Re-install the clutch basket into the primary case (with chain and the associated components!). Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. SOURCE: need dry clutch torque specs for a ducati monster s4. WEB Links Harley vs Honda Motocycle: Which One Suits You Most? Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. People want quik and easy not right. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. Two lines in nut on Compensator and one line in clutch hub nut. Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. This demonstrates a serious lack of understanding basic tool use and assessment ability. Plus they say blue for the clutch nut and red for the compansator. Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. Otherwise apply general torque specs according to bolt size. Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Get XiED(tm)! Oil Pump manifold screws Laced Wheel To cylinder heads Thus, the motorcycle gets its top speed for which it is known. The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. Cylinder Heads Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. 9-10 foot pound 0000032160 00000 n If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. 1613 mm (63.5 inches) Fuel capacity. Rear Axle nut I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. First, you need to pull up your vehicles clutch cable. Two lines in nut on Compensator and one line in clutch hub nut. Install Sportster cams Plug Wires $20 Bike Lift Nightrider.com A forum community dedicated to all Harley-Davidson model owners and enthusiasts. In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. You can refer to the answers below. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . all other 1/4'' fastners are tq at 108 in.lbs. Camshafts May 16, 2006. 0000008154 00000 n is that right? Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. The bike features an agile and lightweight frame with an adjustable suspension, upside down . 70-80 inch pounds For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. But I have a question about the torque vaules. TC Exhaust Testing Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. TC96 2007 Engines Shovelhead Modifications No two are exactly alike, and each one has its own story. The diaphragm spring bolts should be 90-110 in/lbs. And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. 0000024100 00000 n In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. <> Evolution 80 115 in lbs for the primary screws. When component part replacement is necessary, use the engine type and serial number to identify the correct part. Sometimes you can even shift up into second and then down into the first. Its time I addressed the issue of tools & torque specifications. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. How to Build a According to the companys instructions, Harley Davidson will inform the owners about it. See Figure 58. Crankcase bolts 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. 46-50 A maximum output. DIESEL-FUMES. 140 ft-lbs. That did say maxium of 50 degree. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. Clutch lever free play: 1/16". Id call your service department to double check your numbers. Whatever the need, you need to work with specific torques for each part. Nitrous Oxide With this drive-train, the Harley-Davidson Street Glide Special is capable of reaching a maximum top speed of . Clutch vs Twin Cam: What Makes the Difference? Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover.